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TM 11-6625-496-45
DEPARTMENT OF THE ARMY TECHNICAL MANUAL
FIELD (FOURTH ECHELON) AND DEPOT
MAINTENANCE MANUAL
TEST SET, RADIO AN/VRM-l
This copy is a reprint which includes pen and
ink Changes in force at the time of publication.
HEADQUARTERS, DEPARTMENT OF THE ARMY
3 JULY 1962
Seitenansicht 0
1 2 3 4 5 6 ... 180 181

Inhaltsverzeichnis

Seite 1 - TM 11-6625-496-45

TM 11-6625-496-45DEPARTMENT OF THE ARMY TECHNICAL MANUALFIELD (FOURTH ECHELON) AND DEPOTMAINTENANCE MANUALTEST SET, RADIO AN/VRM-lThis copy is a repri

Seite 2

R7902 IS R7923 (1100 OHMS ) WHEN POTENTICMETERS R7902 AND R7919AREPROVIDED ON CONTRACT DAAB05 -73 – 6 - 1632 (1973) ANDSUCEEDING CONTRACTS.EL4YC004Fig

Seite 4

By Order of the Secretary of the Army:Official:J. C. LAMBERT,Major General, United States ArmyThe Adjutant General.--Distribution:Active Army:USASA (2

Seite 6

TM 11-6625-496-45Technical ManualNo. 11-6625-496-45ParagraphC HAPTER 1.CHAPTER 2.Section I.II.III.IV.v.CHAPTER 3.Section I.II.HEADQUARTERS,DEPARTME

Seite 7

CHAPTER 1THEORY1. Scopea. This manual covers field (fourthechelon) and depot mainteriance for TestSet, Radio AN/VRM-l. It includes in-structions appr

Seite 8 - Figure 11.2

S7902E. The 16 volts dc is supplied to theaudio amplifier or one of the rf amplifiersand the test probe rf preamplifier fromS7902E.3. Audio Amplifier(

Seite 9

(1)(2)(3)4Figure 1. Audio amplifier, schematic diagram.Transistor Q7602 receives its in-put from the secondary winding ofT7602. The input signal is co

Seite 10 - - 1632 (1973) AND

Figure 2. Amplifier, 11.6-mc, schematic diagram.6. Amplifier, 5.65-Mc(fig. 3)The 5.65-mc amplifier is a single-stage if. amplifier which has a gain of

Seite 11 - C add new

portion of the emitter-base biasand stabilizes the emitter current.Capacitor C7703 is an rf bypasscapacitor. Capacitor C7702 and in-ductor L7701 form

Seite 12

voltage divider which provides thefixed-hissing portion of emitter-base bias for Q7703. ResistorR7714 develops the self-biasingportion of the emitter-

Seite 13

PageParagraphChangeTo5957b(5)+4.0 volts+ 3.5 volts57b(6)+ 5.5 volts+ 5.0 volts57C(3)10.500 mc10.75 mc ±40 cps+ 1.0 volt dc ±0.30 3.00 volts dc ±0.0557

Seite 14

47.0-mc amplifier; diode CR7402, with the11.5-mc amplifier; and diode CR7403, withthe 5.65-mc amplifier. The diode associ-ated with the rf amplifier i

Seite 15

low-resistance path to them. When tran-sistor Q7801 is biased into conduction, itprovides a much lower path to ground thanthe diode network, and the d

Seite 16

Figure 7. Schmitt trigger circuit, schematic diagram.and rheostat R7816a. Resistor R7817form a voltage divider. Rheostat R7816 isadjusted SO that the

Seite 17 - PARTS AND SPECIAL TOOLS LIST

Figure 8. Line voltage sensing circuit, schematic diagram.diode CR7901 is also applied through ter-minal B of connectors J7907 and P7801 tothe line vo

Seite 18

under test or the TS-1777/VRM-l 16-voltline can be tested.a. When the TS-1777/VRM-l 16-voltline is tested, the test probe tip is insertedin test jack

Seite 19

Figure 9. Testsin selector switch positions A, 2, 3, and 7,simplified schematic diagram.13

Seite 20 - SECTION

minimum limit, GREEN indicator DS7902will light. If the signal voltage is below theminimum limit, insufficient voltage will beapplied to the Schmitt t

Seite 21

Figure 10. Tests in selector switch positions 8, 12, 13, 16, and 18 simplified schematic diagram.15

Seite 22

probe rf preamplifier is fed throughcoupling capacitor C7901 and attenuatingresistor R7911 to the 5.65-mc amplifier.The rectified output of the 5.65-m

Seite 23

CHAPTER 2FOURTH ECHELON MAINTENANCESection I. GENERAL TROUBLESHOOTING TECHNIQUESWarning: When servicing the TS-1777/VRM-1, be careful when working nea

Seite 25 - TM 11-6635-496-45

(2)chart (para 34) and the schematic30. Test Equipment Requireddiagram (fig. 39) to find normalThe following chart lists equipment re-readings, and c

Seite 26

to the AN/VRM-l. Connect the AN/VRM-las follows:(1)(2)(3)Connect Mounting MT-1029/VRCto the output of the PP-2309/U;use the CX-4720/VRC. Connect thebl

Seite 27

para 34.para 34.para 36.para 43.para 37.20

Seite 28

34. Isolating Troubles in Switch S7902When trouble has been localized to S7902,is defective,it must be determined if the switch itselfcontacts andor i

Seite 29

or resistors between S7902A and S7902Bare defeotive.a. use the wiring diagram (fig. 11) andoheck for broken jumper leads betweenswitch oontacts and be

Seite 30

Figure 11.23

Seite 31

35. General PartsTechniquesAll the partsSection III.Replacementof Test Set, Radio AN/VRM-1 can be reached and replaced easilywithout special procedure

Seite 32

(3)make sure that the captive screwson the front panel line up with theholes In the gasket and the screwholes in the ease.Tighten the eight captive sc

Seite 33 - SEClTON

b. Replacement of Chassis Bottom Plate(fig. 12 and 14).(1) Place the chassis bottom plate inposition so that the two studs onswitch S7902 extend thr

Seite 34

(2)(3)(4)Secure switch S7901; use the nutand lockwasher (k(3) above).Reconnect the two wires (k(2)above) .Replace the chassis cover plate14).(b above)

Seite 35

By Order of the Secretary of the Army:Official:E. C. MEYERGeneral, United States ArmyChief of StaffJ. C. PENNINGTONMajor General, United States ArmyTh

Seite 36

Figure 14.(2)(3)(4)Unsolder and remove the 26 leadsand one lead of capacitor C7901from S7902; tag each lead as it isremoved (fig. 14).Remove the screw

Seite 37 - SECTION

Figure 15. Test Set, Radio TS-1777/VRM-1 front panel chassis, top view.x. Replacement of Resistors Mounted onswitch(1)(2)S7902.Cut the resistor leads

Seite 38

Figure 16. Teat Set, Radio TS-1777/VRM-l frontpanel and chassis. left view.b. Replacement of Test Probe cable(fig. 15 and 19).(1) Insert the probe cab

Seite 39

(a)breaks in the cables near this con-(3) Reassemble the 18-tertinal con-nector. Figure 20 is a cable wiringnector as follows:diagram and exploded vie

Seite 40

Figure 19. Test probe cable, disassembled.Figure 20. Cable Assembly, Specail Purpose,Electrical Branched CX-7899/VRM-l,partially disassembled and sche

Seite 41

Section IV. FINAL ADJUSTMENTS41. GeneralFinal adjustment of the TS-1777/VRM-lmust be performed after major repair,parts replacement, or extensive alig

Seite 42

(3)(4)(5)(6)(7)34Figure 21. Fabrication of special test cables.Use the Transistor Power Supply721A and apply +5 volts dc to thetest probe.Measure the

Seite 43

O volt dc; then slowly increase it.Observe the voltage on the TS-443/U when a sudden drop in thevoltage measured by the ME-26B/U indicates G R E E N i

Seite 44

(8)drop in voltage measured by theME-26B/U indicates that GREENindicator DS7902 has switchedon. The 411A should idicate 220If necessary, readjust R7

Seite 45

Figure 23.Section V. FOURTH ECHELON TESTING PROCEDURES44. GeneralEquipment under test control settingsa. Testing procedures are prepared forcolumns; t

Seite 47

Fig. 2138

Seite 48

46. Physical Tests and Inspection39

Seite 49

Figure 24.40

Seite 50

47. Power Tests41

Seite 53 - (CONTINUED

This page left blank intentionally.

Seite 54

Figure 26.46

Seite 56

This page left blank intentionally.49

Seite 57

Changes in force: C 2, C 4, and C 5TM 11-6625-496~5*C 5CHANCEHEADQUARTERSDEPARTMENT OF THE ARMYNo. 5WASHINGTON , D. C., 4 June 1973General Support and

Seite 59

Figure 27Fig. 2150. 11.5 -Mc Amplifier Tests51

Seite 60

Figure 28.52

Seite 61 - 41

Figure 28.fig. 2151. 47.0-Mc Amplifier Test53

Seite 62 - Figure 48

52. Summary of Test Datashown below. An “X’ in the Indicator col-Personnel may find it convenient to ar-umn indicates the indicator designated isrange

Seite 63

CHAPTER 3FIFTH ECHELON MAINTENANCESection I. TROUBLESHOOTING AND REPAIR53. GeneralThis chapter includes troubleshootingand repair procedures to be per

Seite 64 - Figure 51

near normal operations encoun-tered, faully parts isolation pro-cedure will be specified. The testresults,which are recorded i nvarious test steps, ar

Seite 65

(3)(4)(5)(6)Adjust the TS-382F/U frequency to100 cps while maintaining an ME-30 B/U indication of 50 mv. A nor-mal indication should be +1.5 voltsdc ±

Seite 66

(5)(6)(7)(8)(9)(10)(11)Figure 29. Assembly A7400, parts location..Move the 411A to connector P7501-C and P5701-D. The normal indi-cation should be les

Seite 67 - EL6625-496-40P-TM-15

(4)(5)(6)(7)Figure 30. Assembly A 7600, parts locationmaximum indication on theME-26B/U and record the indica-tion.Increase the 606A output to 20 mv

Seite 69 - Figure 56

(a) Signal voltage chart.Circuit junctionISignal voltage (rms)P7601-CC7601 and T7601T7601 and C7603Q7601 baseT7602 and C7609R7605 and R7606T7602 and C

Seite 70

(a) Signal voltage chart.Circuit junction Signal Voltage (rms)P7701-M R7703 and c7701Q7701 emitter Q7701 collector 81mv 15.55 mv

Seite 71

(b) Dc voltage chart.Circuit junctionI+dc voltage toground (volts)P7701-DC7710 and R7913Q7702 baseQ7702 emitterR7912 and R7913Q7703 collectorQ7703 ba

Seite 72

e. Voltage Supply Limits Sensing Cir-cuit Test.(1) Perform the alignment procedurefor the voltage supply limitssensing circuit (para 43 c).(2) If the

Seite 73

64Figure 32.. Assembly A 7700, parts location.

Seite 74

Figure 33. Assembly A 7800, parts Location.Section II. FIFTH ECHELON TESTING PROCEDURES60. Purpose of Final TestingThe tests outlined in this sectionm

Seite 75 - ASHINGTON , D.C. 9 July 1970

63. Power TestsCheck the ability of the TS-1777/VRM-lto test power circuits as directed below.a. Preparation.(1) Insert the test probe tip in test jac

Seite 76

ME-30B/U. The RED indicatorshould be lighted.(3) Increase the audio output of the TS-382 F/U to 6.4 volts. The GREENindicator should be lighted.65. Am

Seite 77

Figure 34. Test Set, Radio AN/VRM-1, final tests, block diagram.411A. The RED indicator should be(2)lighted.Increase the rf output of the 606Ato 0.014

Seite 78 - Figure 11.1

APPENDIXREFERENCESThe following is a list of applicable references available to the field and depot mainte-nance repairmen of Test Set Radio AN/VRM-l.

Seite 79

APPENDIX IIGENERAL SUPPORT AND DEPOT MAINTENANCE REPAIRPARTS AND SPECIAL TOOLS LISTSection I.INTRODUCTION1. Scopeat indicated maintenance categories.T

Seite 80

COLOR CODE MARKING FOR MILTARY STANDARD RESISTORSFigure 35. Color code markings for MIL-STD resistors70

Seite 85

INDEXParagraph PageParagraph Page—Adjustments, circuit:Audio------ ------ ------ -----DC------- ------- ------------11.5-mc---------------------5.65-

Seite 86 - Distribution:

ParagraphPageConnector J7902 ---—-— ------Connectors -----—-—-——-—-Diodesa--------- -- —-—--— -Front panel-- — --— -—-——-Fuseholder ------——-——-Gasket

Seite 87 - 1.1. index of Publications

By Order of Secretary of the Army:Official:J. C. LAMBERT,Major General, United States Army,The Adjutant General.Distribution:Active Army:DASA (6)USASA

Seite 90 - 65. Output Tests

CodeExplanationR—Repair parts and assemblies that are eco-nomically repairable at DSU and GSUactivities and are normally furnishedby supply on an exch

Seite 91

020804

Seite 92 - 66. Audio Voltage Test

This fine document...Was brought to you by me: Liberated Manuals -- free army and government manualsWhy do I do it? I am tired of sleazy CD-ROM sell

Seite 93 - 47. Amplifier, 5.65-Mc, Tests

TM 11-6625-496-45SECTION II REPAIR PARTS FOR DIRECT SUPPORT, GENERAL SUPPORT. AND DEPOT MAINTENANCE

Seite 95 - Figure 34.6

TM 11-6625-496-45SECTION II REPAIR PARTS FOR DIRECT SUPPORT GFNERAL SUPPORT AND DEPOT MAINTENANCE (CONTINUED)6

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TM 11-6625-496-45SECTION 11 REPAIR PARTS FOR DIRECT SUPPORT. GENERAL SUPPORT, AND DEPOT MAINTENANCE (CONTINUED)10

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Seite 103 - TEST SET, RADIO AN/VRM-1

TM 11-6625-496-45SECTION II REPAIR PARTS FOR DIRECT SUPPORT, GENERA SUPPORT, AND DEPOT MAINTENANCE (CONTlNUED)14

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TM 11-6625-496-45SECTlON IIREPAIR PARTS FOR DIRECT SUPPORT, GENERAL SUPPORTAND DEPOT MAINTENANCE (CONTINUED)15

Seite 105

Changes in force: C#2 C#4, C#5 and C#6TM 11-6625-496-45C6ChangeNo. 6HEADQUARTERSDEPARTMENT OF THE ARMYWashington, DC, 12 March 1980General Support and

Seite 106

TM 11-6625-496-45SECTION II REPAIR PARTS FOR DIRECT SUPPORT, GENERAL SUPPORT, AND DEPOT MAINTENANCE (CONTINUED)16

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TM 11-6625-496-45SECTION II REPAIR PARTS FOR DIRECT SUPPORT, GENERAL SUPPORT, AND DEPOT MAINTENANCE (CONTINUED)17

Seite 108

TM 11-6625-496-45SECTION II REPAIR PARTS FOR DIRECT SUPPORT, GENERAL SUPPORT, AND DEPOT MAINTENANCE (CONTINUED)18

Seite 109 - Figure 4. Amplifier, 47.0-mc

TM 11-6625-496-45SEClTON II REPAIR PARTS FOR DIRECT SUPPORT, GENERAL SUPPORT, AND DEPOT MAINTENANCE (CONTINUED)19

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TM 11-6625-496-45SECTION II REPAIR PARTS FOR DIRECT SUPPORT, GENERAL SUPPORT, AND DEPOT MAINTENANCE (CONTINUED)20

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TM 11-6625-496-45 SECTION II REPAIR PARTS FOR DIRECT SUPPORT, GENERAL SUPPORT AND DEPOT MAINTENANCE (CONTINUED)23

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TM 11-6625-496-45SECTION III INDEX-FEDERAL STOCK NUMBER AND REFERENCE NUMBER CROSS REFERENCETO FIGURE AND ITEM NUMBER OR REFERENCE DESIGNATIONFEDERALS

Seite 115 - Figure 9. Tests

TM 11-6625-496-45SECTION III INDEX-FEDERAL STOCK NUMBER AND REFERENCE NUMBER CROSS REFERENCETO FIGURE AND ITEM NUMBER OR REFERENCE DESIGNATION (CONTIN

Seite 116

tant high current through the base-to-emitter ofQ7802 and R7811 (15 ohms) to ground would causeboth Q7803 and R7811 to fail.Page 8, paragraph 9a: Firs

Seite 117

TM 11-6625-496-45INDEX-FEDERAL STOCK NUMBER AND REFERENCE NUMBER CROSS REFERENCETO FIGURE AND ITEM NUMBER OR REFERENCE DESIGNATION (CONTINUED)26

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TM 11-6625-496-4527

Seite 120

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TM 11-6625-496-4530

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TM 11-6625-496-4531

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TM 11-6625-496-4532

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TM 11-6625-496-4533

Seite 125 - Figure 11

TM 11-6625-496-4531

Seite 126

TM 11-6625-496-4535

Seite 127

Figure 9. Tests in selector switch positions A. 2..3, and 7.simplified schematic diagram.3

Seite 128

TM 11-6625-496-4536

Seite 129

TM 11-6625-496-45SECTION IV INDEX-REFERENCE DESIGNATIONCROSS REFERENCE TO PAGE NUMBER (CONTINUED)REFERENCEPAGEDESIGNATIONNUMBERREFERENCEPAGENUMBERRE

Seite 130 - Figure 14

M 11-6625-496-45SECTION IV INDEX- REFERENCE DESIGNATIONCROSS REFERENCE TO PAGE NUMBER (CONTINUED)REFERENCEDESIGNATIONPAGENUMBERREFERENCEDESIGNATIONPAG

Seite 131

TM 11-6625-496-45SECTION IV lNDEX- REFERENCE DESIGNATIONCROSS REFERENCE TO PAGE NUMBER (CONTINUED)REFERENCEPAGEDESIGNATIUNNUMBER DESIGNATIONR7715R7716

Seite 133

Figure 40. Test Set, Radio AN/VRM-1, components and running spares.35

Seite 134

Figure 41. Branched power cable, partially disassembled.36

Seite 135

Figure 42. Test set, case removed, three-quarter view from bottom37

Seite 136

Figure 43.Audiofrequency amplifier printed circuit card A7400.38

Seite 137

Figure 44. Teat set, case removed, adjustable components, rear view.39

Seite 138

para 43d.1fig. 11.1Page 14, paragraph 19: In last line, change "475”In some equipment (para 1d(5)(d)), the testedto 402.voltage is connected thro

Seite 139 - Figure 23

40Figure 45. 11.5-MHz amplifier printed circuit card A7600.

Seite 140

Figure 46. Case, test set removed, gaaket and bumpers (AN/VRM-1). 41

Seite 141

Figure 47. Test Set, Radio AN/VRM-1A, case cover and instruction plates.Figure 48.Case, test set removed, gasket and (AN/VRM-1A)42

Seite 142 - Figure 24

Figure 49. Test Set, Radio AN/VRM-1, cover components.43

Seite 143 - 47. Power Tests

Figure 50. Cover assembly (AN/VRM-1A).Figure 51.Ted set, case removed, three-quarter view from top.44

Seite 144 - Figure 25

Figure 52. Band pass filter printed circuit card A7500.45

Seite 145

Figure 53. Test probe assembly.46

Seite 146

TEST SET SUB-ASSEMBLY(CAPACITOR- RESISTOR ASSEMBLY)SECTION A-AEL6625-496-40P-TM-15Figure 54.Test set, front panel and chassis, chassis bottom plate re

Seite 147 - Figure 26

Figure 55. Test set, front panel and chassis, bottom view.48

Seite 148

Figure 56.Test set, front panel and chassis, left view.49

Seite 149

Page 22,chart:paragraph34b. Add the following to theContact No. S7902Aand S7902B2.1919.ResistorR7902 and R7923X7919R7919 and R7922.Two resistors provi

Seite 150 - Figure 27

Figure 57. Test probe, radiofrequency preamplifier.50

Seite 151 - 50. 11.5 -Mc Amplifier Tests

Figure 58. Teat set, front panel and chassis, top view.51

Seite 152 - Figure 28

Figure 59. Lamp driving gates printed circuit card 7800.52

Seite 153 - 51. 47.0-Mc Amplifier Test

Figure 60. Radiofrequency amplifier printed circuit card A 7700.53

Seite 154

By Order of the Secretary of the Army:Official:VERNE L. BOWERSMajor General, United States ArmyThe Adjutant GeneralCREIGHTON W. ABRAMSGeneral, United

Seite 155 - FIFTH ECHELON MAINTENANCE

Changes in force:C 2, C 3, and C 4TM 11-6625-496-45C4CHANGEHEADQUARTERSDEPARTMENT OF THE ARMYWASHINGTON , D.C. 9 July 1970No. 4GS and Depot Mainte

Seite 156

NOTENew plates should be requisitioned forthose tat sets that do not have platesdescribed in (4) aboveParagraph 2 f, line 9. Change “22 volts” to:21.

Seite 157

Figure 11.3

Seite 158

Figure 11.1Add figure 11.1 after figure 11.4

Seite 159

Page 24, paragraph 36. Add the following asthe introductory paragraph:The front panel and chassis of the TS-1777/VRM- 1 (AN/VRM-l) and TS-1777A/VRM-l

Seite 160

Figure 11.2.6

Seite 161

Figure 23.1. TS-1777A/VRM-1 (and later production units of TS-1777/VRM-1),bottom view and location of adjustable controls.Paragraph 44. Add subpagraph

Seite 162 - +dc voltage to

changes in the “Performance Standard" column.+19.00 and +21.80.In step 2b, change “+14.2” to: betweenIn step 4b, change+13.40 and +15.00.+9.90 an

Seite 163 - Repeat e above

Selector switchS7902 positionTypeA2345678910111213141516171819Signal at probe tipNote 1)Note 2)dcdcdcdcdcafaf (Note 3)afaf (Note 3)afaf (Notc3)afaf (N

Seite 164

Page 55, paragraph 54b (3), chart Add the fol-wing item to the chart:Test equipmentTechnical manualmultmeter, ElectronicAN/URM-146 . . . . . TM 11-66

Seite 165 - 62. Test Setup

Subparagraph h(2), line 5. Change “ME30B/U to: AN/URM-145.Page 63, figure 31. In figure 31, change callout“Q7606-C” to: Q7602-C.Page 65 (page 2 of

Seite 166 - 63. Power Tests

By Order of the Secretary of the ArmyOfficial:KENNETH G. WICKHAM,Major General, United States ArmyThe Adjutant GeneralW.C. WESTMORELAND,General, Unit

Seite 167 - 66. Amplifier Tests, 11.5-Mc

Distribution:To be distributed in accordance with DA Form 12-51 Direct/General Support maintenanceliterature for AN/VRC-12, AN/VRC-43, AN/VRC-44, AN/V

Seite 168

*C 2 Field (Fourth Echoion)TEST SET,CHANGENo. 2TM 11-6625-496-45and Depot Maintenance ManualRADIO AN/VRM-1HEADQUARTERSDEPARTMENT OF THE ARMYWASHINGTO

Seite 169 - REFERENCES

NOTES:1. IN SOME SETS L7302 HAS BEEN REMOVED ANDR7204 AND C7304 HAVE BEEN WIRED IN AS SHOWN.2. IN SOME SETS C7304, R7304, AND THE .1 Of CAPACITORARE C

Seite 170

b. Additional Equipment.b. Modification Work Orders.Perform all-.. .modification work orders (MWO) per-applicabletaining toSpecified.MWO’s.62. Testth

Seite 171

Page 27, paragraph 38. Make the followingchanges:Subparagraph p. The following note is added:NOTEIf diode CR7901 is type 1N645 (NSN 5961-00-577-6084)

Seite 172

Figure 34.1. (Added) Special junction box.f. Connect the dc leads of the ME-26A/U toh. Insert the TS-1777/VRM-l test probe tipterminals A (ground) and

Seite 173

Figure 34.2. (Added) Special test cable.USM-98 across the probe tip and the probe groundconnector.d. Carefully increase the output from the PP3514/U a

Seite 174

TM6625-496-45-C2-3Figure 34.3. (Added) Input test setup, block diagram.g. Carefully increase the output from the PP3514/U and note the voltage indicat

Seite 175 - Paragraph Page

put of the TS-421/U until the RED indicatorlights.e. Turn the selector switch to 6,f. Carefully increase the output from the TS-421/U and note the vol

Seite 176 - Paragraph

a. Carefully increase the output from the AN/GRM-50and note voltage indicated on theAN/URM-145 when the RED indicator goes outand the GREEN indicator

Seite 178

Caution: check to be sure that signal voltagesare removed from the brfore setting theTS-1777/VRM-1 ON-OFF switch to OFF.e. Remove all test connections

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